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Help CenterCaustic Soda Flake Plant With Less Salt & Electricity Consumption and Salt Purity Requirement Only NACL>89%
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Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. — a professional manufacturer specializing in advanced chemical processing plants. Our Caustic Soda Flake Plant with Less Salt & Electricity Consumption and Salt Purity Requirement Only NaCl > 89% is designed to help you achieve high-quality sodium hydroxide flakes while significantly lowering production costs. By accepting crude salt with minimal purity (NaCl > 89%), this plant reduces raw material expenses and simplifies supply chain logistics. The innovative process consumes less electricity and salt per ton of product, giving you a competitive edge in the global market.
Key Features & Technical Specifications
| Parameter | Value |
|---|---|
| Raw Salt Purity Required | NaCl ≥ 89% |
| Power Consumption (per ton NaOH flakes) | ≤ 2500 kWh (customizable lower) |
| Salt Consumption (per ton NaOH flakes) | ≤ 1.6 tons |
| Production Capacity | 10 – 200 tons/day (customizable) |
| NaOH Purity | ≥ 98% flakes (Na2CO3 ≤ 1%, NaCl ≤ 0.1%) |
| Material of Construction | Carbon steel / Stainless steel (optional) |
| Control System | PLC automatic control with touch screen (optional) |
| Operating Method | Continuous evaporation and flaking |
Product Description
1. Raw Material Flexibility
Accepts crude salt with NaCl as low as 89%, greatly reducing raw material costs.
No need for expensive refined salt, opening up local salt sources.
Purification section efficiently removes impurities like calcium and magnesium.
2. Energy Saving Design
Advanced multi-effect evaporation technology reduces steam consumption.
Optimized heat recovery system lowers electricity usage by up to 15% compared to conventional plants.
The flaking unit uses efficient cooling to minimize power draw.
3. Lower Salt Consumption
Process design achieves salt consumption ≤ 1.6 tons per ton of NaOH flakes.
Reduced chemical consumption also means less wastewater and easier treatment.
Higher salt utilization rate increases overall profitability.
4. Compact & Customizable Plant
Modular layout saves footprint and facilitates installation.
Capacity from 10 to 200 tons/day, customizable to your production scale.
Optional PLC control ensures stable operation and remote monitoring.
5. High Product Quality
Final caustic soda flakes meet industrial standards: ≥ 98% NaOH, low impurities.
Flake size and shape can be adjusted upon request.
Stable white flakes with excellent dissolving performance.
Benefits for Your Business
By investing in our Caustic Soda Flake Plant, you gain:
Cost savings — lower raw material cost (accepts low-grade salt) and reduced energy bills.
Higher profitability — decreased salt and power consumption per ton of output.
Operational flexibility — adaptable to different salt qualities and production scales.
Environmentally friendly — less waste generation and lower carbon footprint.
Reliable after-sales support — experienced team provides installation, commissioning, and training.
Trusted by Global Clients
Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. is an certified manufacturer based in Tianjin, China. We serve markets across North America, South America, Europe, Africa, Oceania, the Middle East, and Asia. Our plants are shipped from Tianjin Port with reliable logistics. We have successfully delivered multiple caustic soda flake production lines worldwide, earning a reputation for durability, efficiency, and excellent customer service.
Our team of engineers can customize the plant according to your specific requirements, including raw salt analysis, desired capacity, and local conditions. We also provide technical documentation, spare parts, and remote technical support throughout the plant's lifecycle.
Contact us today to discuss your project and request a detailed quotation. Let ZLN help you produce high-quality caustic soda flakes at lower cost!
Frequently Asked Questions (FAQ)
What is the minimum salt purity required for this plant?
The plant can use crude salt with NaCl content as low as 89%. This reduces raw material cost and expands sourcing options.How much electricity does the plant consume per ton of flakes?
Our design achieves ≤ 2500 kWh per ton of NaOH flakes. Actual consumption may vary depending on salt quality and capacity, but we optimize it for lower energy use.Can the plant handle salt with impurities like calcium and magnesium?
Yes, the plant includes a brine purification section that removes common impurities, ensuring high-purity caustic soda production.What is the typical payback period for such a plant?
Given the savings in salt and electricity, many clients achieve payback within 2-3 years, but it depends on local energy prices and production scale.Do you provide after-sales support and training?
Absolutely. We offer installation guidance, commissioning assistance, and operator training. Remote technical support is also available.Can the plant be fully automated?
Yes, we offer an optional PLC control system with a user-friendly interface for automatic operation and monitoring.What is the delivery time for a 50 tons/day plant?
Typically 4–6 months after order confirmation, depending on customization and current production schedule. Please contact us for a precise quote.Do you have references from customers using low-grade salt?
Yes, we have several installations in regions where salt purity is lower than 90%, and they operate efficiently. We can provide case studies upon request.
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