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Help CenterHydrochloric Acid System With 1 Year Warranty - Fully Automatic Control, Skid Mounted Plug-Play Design
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Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. As a trusted manufacturer with ISO9001 certification, we proudly present our Hydrochloric Acid System with 1 Year Warranty – a fully automatic, skid-mounted, plug-and-play solution designed to simplify your acid handling processes. This system eliminates the complexity of traditional installation by offering a pre-engineered, compact unit that arrives ready for immediate operation, significantly reducing downtime and labor costs. Built with corrosion-resistant materials and intelligent control, it ensures precise, safe, and efficient dosing of hydrochloric acid in various industrial applications.
Key Features & Technical Specifications
Fully Automatic Control: Equipped with a PLC-based controller, the system automatically adjusts dosing rates based on real-time process signals (pH, flow, or level). No manual intervention required, ensuring consistent acid concentration and reducing human error.
Skid-Mounted Plug & Play Design: All components (tank, pump, valves, piping, and controls) are integrated onto a single corrosion-resistant skid. Only utility connections (power, inlet/outlet) are needed – no on-site fabrication or complex assembly.
1 Year Warranty: We stand behind the quality of our system. The warranty covers manufacturing defects and ensures peace of mind for your investment.
Corrosion-Resistant Construction: Wetted parts are made from PP, PVC, or FRP – materials selected for their excellent resistance to hydrochloric acid, even at high concentrations (up to 37%). This extends equipment lifespan and reduces maintenance.
Safety Features: Includes emergency shut-off, leak detection, pressure relief, and over-temperature protection. All electrical components are IP65 rated for protection against splashes.
Customizable Capacity: Flow rates from 50 L/h to 500 L/h are standard, with custom options available upon request. Tank sizes vary from 100 L to 2000 L to match your storage needs.
| Parameter | Specification |
|---|---|
| Model | ZLN-HCl-100 (example) |
| Control Type | Fully automatic PLC (Siemens or equivalent) |
| Material | PP/PVC/FRP (wetted), Carbon steel with epoxy (skid) |
| Flow Rate | 50 – 500 L/h (customizable) |
| Operating Temperature | 0°C – 50°C |
| Power Supply | 380V/50Hz, 3-phase (other voltages available) |
| Warranty | 1 year (parts and labor) |
Advantages for Your Business
Reduce Installation Time: Traditional acid systems require days of on-site assembly; our plug-and-play unit is operational within hours.
Lower Total Cost of Ownership: Durable materials and automatic operation minimize maintenance and chemical waste, saving you money over the long term.
Enhanced Safety: Automated control reduces operator exposure to hazardous chemicals, while built-in safety interlocks prevent overpressure and leaks.
Scalable & Flexible: Need to expand? The modular design allows easy integration with existing plant DCS or SCADA systems via standard communication protocols (Modbus, Profibus).
Global Shipping: Shipped from our Tianjin port, we serve customers across North America, South America, Europe, Asia, Africa, and Oceania.
At ZLN Technology, we have been manufacturing chemical dosing systems for over a decade. Our ISO9001-certified processes ensure consistent quality and on-time delivery. With a 1-year warranty and responsive after-sales support, you can rely on us for your hydrochloric acid handling needs. Contact us today for a quote or technical consultation – let us help you optimize your process with a reliable, automated solution.
Frequently Asked Questions (FAQ)
Q: What is the maximum concentration of hydrochloric acid that this system can handle?
A: Our standard system can handle HCl concentrations up to 37% (commercial grade). For higher concentrations, please contact our sales team for a customized solution.Q: Does the system require any special foundation or anchoring?
A: The skid is designed to be placed on a level, flat surface. Lightweight anchoring (bolting) is recommended for safety but not mandatory for operation. The compact footprint saves valuable floor space.Q: Can the PLC be integrated with my existing plant control system?
A: Yes, the PLC supports Modbus RTU/TCP and Profibus as standard. Other protocols (e.g., Ethernet/IP, DeviceNet) are available upon request. Our engineers can assist with integration.Q: What maintenance is required for the system?
A: Regular checks of pump seals, valves, and level sensors are recommended. The chemical-resistant materials reduce corrosion-related maintenance. A detailed manual and spare parts list are provided.Q: Is the system explosion-proof? I work in a hazardous area.
A: The standard unit is not ATEX/IECEx rated. However, we can provide an explosion-proof version with certified enclosures and components upon request. Please specify your zone classification.Q: How long is the warranty, and what does it cover?
A: We offer a 1-year warranty covering defects in materials and workmanship. It includes free replacement of faulty parts; labor charges are covered for the first year. Extended warranties are optional.Q: Can I get a customized tank size or pump capacity?
A: Absolutely. We offer custom tank volumes (100L to 2000L) and pump flow rates. Simply provide your process requirements, and we will tailor the system to fit.Q: What is the lead time for delivery?
A: Standard models ship within 20-30 days after order confirmation. Customized units may require 30-45 days. We ship from Tianjin Port, and global shipping options are available.
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