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Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. As a professional manufacturer with years of experience, we proudly present our Industrial Hydrochloric Acid Plant - Fully Automatic Control, Less Salt & Electricity Consumption, 33% Concentration. This plant is designed to deliver high-purity hydrochloric acid (33%) with exceptional energy efficiency and minimal salt waste. Our advanced automation system ensures stable operation, reducing labor costs while maximizing output. Whether for chemical synthesis, metal pickling, or water treatment, this plant offers a reliable and cost-effective solution.
Below, we detail the key features, technical specifications, and benefits that make our hydrochloric acid plant a preferred choice for clients worldwide.
Key Features & Technical Specifications
Fully Automatic Control System: PLC-based automation with HMI interface for real-time monitoring of temperature, pressure, flow rate, and acid concentration. Reduces manual intervention and process deviations.
Low Salt Consumption: Optimized reactor design minimizes unreacted salt, lowering raw material costs and waste disposal requirements. Salt efficiency exceeds 95%.
Low Electricity Consumption: Energy-efficient pumps, compressors, and absorption towers cut power usage by up to 15% compared to conventional designs. Typical electricity consumption: 80–120 kWh per ton of acid (depending on capacity).
33% Hydrochloric Acid Concentration: Produces standard commercial-grade HCl at 33% ± 0.5%, meeting industry requirements for most applications.
Corrosion-Resistant Materials: Key components (e.g., absorption towers, heat exchangers) are made from high-grade graphite, PTFE, or titanium to ensure long service life and purity.
Modular Design: Compact footprint with skid-mounted modules for easy installation, maintenance, and future capacity expansion.
Environmental Compliance: Built-in scrubber and waste gas treatment system to meet local emission standards. Optional zero-liquid discharge (ZLD) system available.
| Parameter | Value / Range |
|---|---|
| Product Concentration | 33% |
| Production Capacity | 1–100 ton/day (customizable) |
| Raw Materials | NaCl, H₂SO₄ (or Cl₂, H₂ optional) |
| Control System | PLC + HMI, remote monitoring |
| Power Supply | 380V / 50Hz (or customized) |
| Salt Efficiency | ≥ 95% |
| Cooling Water Consumption | Low (air cooling optional) |
Benefits for Your Business
Reduced Operational Cost: Lower salt and electricity consumption directly cut raw material and energy bills, improving your profit margins.
High Product Purity: The 33% HCl produced meets stringent quality standards, making it suitable for pharmaceuticals, food additives, and high-end chemical processes.
Easy Operation: The fully automatic control system requires minimal operator training; one person can handle multiple units.
Quick ROI: With energy savings and reduced waste, typical payback period is 12–18 months.
Global Support: As a Tianjin-based manufacturer, we offer fast shipping to major ports worldwide and provide on-site installation guidance.
Trust & Credentials
Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. is a certified manufacturer with ISO9001 quality management system. Our hydrochloric acid plants have been exported to over 20 countries, including North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, and the Middle East. We have supplied more than 50 plants worldwide since our establishment, and our customer satisfaction rate exceeds 98%. Our technical team offers 24/7 remote support and annual maintenance checkups. Contact us today for a customized quotation and process design.
FAQ
Q1: What raw materials does this plant require?
A: It can operate using sodium chloride (NaCl) and sulfuric acid (H₂SO₄) via the Mannheim process, or alternatively, using chlorine (Cl₂) and hydrogen (H₂) for direct synthesis. We can adapt the design based on your available feedstock.
Q2: Can the plant produce hydrochloric acid with a concentration higher than 33%?
A: The standard design targets 33% concentration. For higher concentrations (e.g., 36–38%), a distillation or absorption upgrade is possible upon request.
Q3: How long does the installation and commissioning take?
A: For a typical 5-ton/day module, installation takes 2–3 weeks, and commissioning around 1 week with our engineer on site.
Q4: What is the warranty period?
A: We provide a 12-month warranty from the date of commissioning, covering manufacturing defects. Extended warranty plans are available.
Q5: Do you offer after-sales technical support?
A: Yes, we offer lifetime remote support and on-site troubleshooting within 72 hours for most regions.
Q6: How do you control the purity of the final acid?
A: The automatic control system monitors temperature, pressure, and flow in real time. Additionally, we integrate an optional in-line analyzer to ensure purity meets your required grade.
Q7: Can the plant handle variable production demand?
A: Yes, the PLC system can adjust output between 50% and 100% of rated capacity. Turndown ratio is 2:1.
Q8: What safety features are included?
A: The plant includes emergency shutdown, gas leak detectors, pressure relief valves, and acid-resistant containment. All components comply with international safety standards.
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