Contact Platform Support
Help CenterFully Automatic Control Caustic Soda Flake Machine With PLC and Low Salt Consumption
Product Spotlights
Related Products
-
Hydrochloric Acid for Steel Pickling - Fully Automatic Production Unit, Less Salt & Electricity Consumption, Skid MountedUS$ 100000 - 2000000MOQ: 1 Set -
Hydrochloric Acid Plant - Mill Test Report Included, Fully Automatic, Less Salt & Electricity ConsumptionUS$ 100000 - 2000000MOQ: 1 Set
-
Skid Mounted Hydrochloric Acid Generator - PLC Controlled, Salt Purity Requirement Only NaCl>89% for Less InvestmentUS$ 100000 - 2000000MOQ: 1 Set
-
Industrial Hydrochloric Acid Plant - Fully Automatic Control, Less Salt & Electricity Consumption, 33% ConcentrationUS$ 100000 - 2000000MOQ: 1 Set
-
Hydrochloric Acid Production Line - Skid Mounted Plug-Play, Fully Automatic, Requires Only NaCl>89% SaltUS$ 100000 - 2000000MOQ: 1 Set
Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. – a reliable manufacturer specializing in industrial chemical processing equipment. Our Fully Automatic Control Caustic Soda Flake Machine with PLC and Low Salt Consumption is designed to meet the highest standards of efficiency, safety, and product consistency. Combining advanced PLC automation with innovative low-salt technology, this machine significantly reduces operational costs while delivering premium-quality caustic soda flakes. Whether you are a chemical plant, water treatment facility, or soap manufacturer, this solution will streamline your production and boost your bottom line.
Our machine boasts a robust construction, intelligent control system, and energy-efficient design. The low salt consumption feature not only cuts raw material expenses but also minimizes environmental impact. With over years of industry experience, ZLN has exported this equipment to markets across North America, South America, Europe, Africa, Oceania, and Asia. We are committed to providing customized solutions that fit your exact production needs.
Key Features & Benefits
Fully Automatic PLC Control: Touch-screen interface, real-time monitoring, and automatic adjustment of process parameters. Reduces manual intervention and human error.
Low Salt Consumption Technology: Advanced design optimizes the salt-to-caustic ratio, lowering raw material costs by up to 15% while maintaining product purity.
High Production Efficiency: Continuous operation with fast cooling and flaking process. Output ranges from 1 to 10 tons per hour (customizable).
Energy Saving: Intelligent power management system reduces electricity consumption and heat loss. Lower operating costs for your plant.
Durable Construction: Main body made of high-quality stainless steel or carbon steel, corrosion-resistant and easy to clean. Long service life.
Safe Operation: Multiple safety interlocks, emergency stop, and fault self-diagnosis. Meets international safety standards.
User-Friendly Maintenance: Modular design allows quick replacement of wear parts. Remote technical support available.
Technical Specifications
| Parameter | Value / Range |
|---|---|
| Model | ZLNF-1000 to ZLNF-10000 (custom) |
| Capacity (tons/hour) | 1 – 10 (adjustable) |
| Salt Consumption Reduction | Up to 15% vs traditional machines |
| Power Supply | 380V/50Hz or 480V/60Hz (optional) |
| Control System | Siemens / Mitsubishi PLC + HMI |
| Material | SS304 / SS316 / Carbon Steel (optional) |
| Cooling Method | Water cooling (closed loop) or air cooling |
| Dimensions (L×W×H) | Varies by capacity |
Our machine is engineered to produce uniform, high-purity caustic soda flakes (NaOH) with a size range of 0.5–2 mm. The low salt design reduces the NaCl content in the final product, making it suitable for sensitive applications like pharmaceuticals and food processing. The PLC system automatically monitors temperature, concentration, and flaking speed to ensure consistent quality.
Why Choose ZLN?
Experienced Manufacturer: Located in Tianjin, China, with a dedicated R&D team and production facility.
Global Reach: We have successfully supplied machines to clients in North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, East Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia and the domestic market.
Customization Available: Capacity, voltage, material, and automation level can be tailored to your requirements.
Comprehensive Support: We provide installation guidance, commissioning, operator training, and 12-month warranty. Spare parts are readily available.
With a strong emphasis on innovation and customer satisfaction, Tianjin ZhuoLiNeng Technology Co., Ltd. has built a reputation for delivering reliable, high-performance machinery. Our Fully Automatic Caustic Soda Flake Machine is the result of years of engineering expertise and feedback from real-world operations. It is designed to help you achieve maximum output with minimum resource consumption.
Contact us today to discuss your project requirements and request a customized proposal. Our team will respond within 24 hours with detailed information, pricing, and technical drawings. Let ZLN be your partner in caustic soda production.
Frequently Asked Questions (FAQ)
Q1: What is the typical salt consumption reduction compared to traditional machines?
A: Our technology can reduce salt consumption by up to 15%, depending on the raw material quality and operating parameters. The actual saving will be calculated based on your specific production conditions.
Q2: Can the machine produce different sizes of caustic soda flakes?
A: Yes, the flake size can be adjusted by changing the cooling drum speed and blade gap. The standard range is 0.5–2 mm, and other sizes are available upon request.
Q3: What raw materials are required for this machine?
A: The machine processes molten caustic soda (NaOH) with a concentration of ≥98%. It can also handle recycled caustic from evaporation processes with proper pre-treatment.
Q4: Is the machine easy to operate for workers with basic training?
A: Yes, the PLC system provides an intuitive HMI with Chinese/English language options. We provide detailed manuals and free online training. Most operators can master it within a week.
Q5: Do you offer customized solutions for different capacity requirements?
A: Absolutely. We design machines with capacities from 1 t/h to 10 t/h, and even larger units for industrial-scale lines. Simply tell us your daily production target, and we will propose the optimal configuration.
Q6: What is the delivery time and shipping port?
A: Standard machines are delivered within 30–45 days after payment. We ship from Tianjin Port, China. Express delivery is possible for urgent orders.
Q7: How about after-sales service and spare parts?
A: We offer a 12-month warranty on the whole machine. Spare parts (blades, bearings, seals, sensors) are in stock and can be shipped globally. Remote troubleshooting is available 24/7.
Q8: What certifications does the machine have?
A: Our factory is certified. The machine components comply with CE and other international standards if required (optional). We can provide a certificate of compliance upon request.
Send Inquiry to This Supplier
You May Also Like
-
Hydrochloric Acid Recovery System - Fully Automatic, Plug-Play Skid Design, 20 TPD OutputUS$ 100000 - 2000000MOQ: 1 Set
-
Hydrochloric Acid Synthesis Unit - Fully Automatic Control, Less Salt & Electricity Consumption, 31% PurityUS$ 100000 - 2000000MOQ: 1 Set
-
Hydrochloric Acid System With 1 Year Warranty - Fully Automatic Control, Skid Mounted Plug-Play DesignUS$ 100000 - 2000000MOQ: 1 Set
-
Fully Automatic Hydrochloric Acid Production System With Skid Mounted Plug-Play Design - 10 TPD CapacityUS$ 100000 - 2000000MOQ: 1 Set
-
Hydrochloric Acid for Chemical Processing - Fully Automatic Controlled System, Salt Purity Requirement NaCl>89%US$ 100000 - 2000000MOQ: 1 Set
-
Liquid Chlorine Dosing Skid With Warranty and Installation Support IncludedUS$ 100000 - 2000000MOQ: 1 Set
-
Fully Automatic Liquid Chlorine System With 1-Year Warranty and Free TrainingUS$ 100000 - 2000000MOQ: 1 Set
-
Plug-Play Liquid Chlorine Dosing Station With PLC Control and EfficiencyUS$ 100000 - 2000000MOQ: 1 Set
-
Automatic Liquid Chlorine Generator Requiring Salt Purity Only NACL>89%US$ 100000 - 2000000MOQ: 1 Set
-
Skid Mounted Liquid Chlorine Production System With Fully Automatic ControlUS$ 100000 - 2000000MOQ: 1 Set
