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As a professional manufacturer with over 8 years of experience, Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly presents our PLC Controlled MVR Evaporation System crafted from high-quality 304 Stainless Steel. This system is designed to deliver energy-efficient and reliable evaporation for various industrial applications, such as wastewater treatment, chemical processing, and food concentration. With our advanced PLC control, precise monitoring and automation are guaranteed, reducing labor costs and enhancing operational safety. The system operates on a standard 220V, 50Hz power supply, making it suitable for a wide range of global markets.
Key Features & Technical Advantages
- PLC Automated Control: The system integrates a programmable logic controller for real-time monitoring of temperature, pressure, flow rate, and liquid level. Operators can easily adjust parameters via a touch-screen interface, ensuring consistent product quality and minimal manual intervention.
- 304 Stainless Steel Construction: All wetted parts including the evaporator body, heat exchanger, pipes, and separator are made of 304 stainless steel. This material offers excellent corrosion resistance, durability, and compliance with hygiene standards for food and pharmaceutical industries.
- Energy-Efficient MVR Technology: Mechanical Vapor Recompression (MVR) recycles the latent heat of vapor, drastically reducing energy consumption compared to traditional evaporation methods. The system can achieve energy savings of up to 60%-80%, depending on the application.
- Compact & Modular Design: The system is designed for easy installation and maintenance. Its modular structure allows for capacity expansion or integration with existing production lines.
- Adaptable to Various Feed Stocks: Suitable for high-salt wastewater, chemical solutions, food extracts, pharmaceuticals, and more. The system can handle different viscosities and boiling point elevations.
- Safety & Compliance: Equipped with multiple safety interlocks, over-pressure protection, and emergency stop functions. The system is designed to meet international standards (certifications available upon request).
Technical Specifications (Typical Model)
| Parameter | Specification |
|---|---|
| Power Supply | 220V, 50Hz, 3-Phase (Customizable) |
| Material of Construction | 304 Stainless Steel (316L optional) |
| Control System | PLC + HMI Touch Screen (Siemens or equivalent) |
| Evaporation Temperature | 40°C – 100°C (Adjustable) |
| Capacity Range | 500 L/h – 50,000 L/h (Customizable) |
| Energy Consumption | 25-40 kWh per ton of water evaporated |
| Operating Pressure | Atmospheric to Vacuum (Custom) |
| Compressor Type | Centrifugal or Roots Blower (Depending on capacity) |
Our MVR system is built to provide long-term, trouble-free operation. The PLC controller logs all process data, enabling trend analysis and predictive maintenance. In addition, the 304 stainless steel surface is easy to clean and resists scaling, reducing downtime and maintenance costs.
Benefits for Your Business
- Lower Operating Costs: By reusing vapor compression heat, the system cuts energy bills dramatically. In many cases, payback period is less than 2 years.
- Consistent Product Quality: PLC automation ensures tight control over evaporation parameters, minimizing batch variations.
- Environmental Compliance: Efficient evaporation concentrates waste streams, reducing disposal volume and meeting discharge standards.
- Flexible Customization: We offer options for different compressor types, heat exchanger configurations, and auxiliary equipment (pre-concentration, CIP system, etc.).
- Global Support: Our Qingdao-based factory has exported to over 20 countries. We provide online technical support, spare parts, and commissioning services.
Why Choose Qingdao Conqinphi Environmental Technology Group?
Established in 2015, we are a manufacturer with a factory spanning 10,000-30,000 square meters and a dedicated team of 201-300 employees. Our annual export value reaches US$10 million to US$50 million, serving markets across North America, South America, Europe, Southeast Asia, Africa, Oceania, and more. We hold multiple certifications including ISO9001, ISO14000, OHSAS18001, and others, reflecting our commitment to quality and safety. Our products are shipped from the Port of Qingdao with reliable logistics. Every MVR system undergoes rigorous testing before delivery, and we offer comprehensive after-sales service including installation guidance and troubleshooting.
Contact us today to discuss your specific evaporation requirements. Our engineers will work with you to design the optimal solution, complete with a tailored PLC control program and 304 stainless steel construction that fits your production needs. Experience the efficiency and reliability of Conqinphi’s MVR technology!
Frequently Asked Questions (FAQ)
1. What is an MVR evaporation system and how does it work?
MVR (Mechanical Vapor Recompression) evaporation uses a compressor to raise the temperature and pressure of the vapor generated from boiling liquid. This high-energy vapor is then used to heat the incoming feed, drastically reducing the amount of external steam or electricity needed. The PLC controller monitors and adjusts the compressor speed, feed rate, and temperatures to optimize performance.
2. Can this system handle high-salinity wastewater?
Yes, it is specifically designed for high-salinity and high-TDS wastewater. The 304 stainless steel construction resists corrosion from chlorides and other salts. For extremely corrosive or acidic streams, we offer optional 316L stainless steel or duplex stainless steel.
3. What are the power supply options? Is it only 220V, 50Hz?
The standard configuration uses 220V, 50Hz three-phase power. However, we can customize the electrical components for other voltages (e.g., 380V, 415V, 440V) and frequencies (60Hz) upon request. Please provide your local power specifications during inquiry.
4. How do I maintain the system? Is training provided?
We provide a detailed operation and maintenance manual with each system. The PLC controller includes self-diagnostics and alarms. We also offer on-site or online training for your operators. Routine maintenance includes cleaning the heat exchanger surfaces and checking compressor oil. The 304 stainless steel components require minimal maintenance if proper feed pre-treatment is applied.
5. What is the typical delivery time and warranty period?
Delivery time depends on the system capacity and customization level, typically ranging from 30 to 90 days after order confirmation. We offer a standard 12-month warranty covering manufacturing defects. Extended warranty and service contracts are available upon request.
6. Can I integrate this system with my existing evaporation or drying equipment?
Absolutely. Our MVR evaporator is designed as a modular unit that can be easily integrated with pre-concentrators, crystallizers, spray dryers, or other downstream equipment. Our engineers will evaluate your existing setup and provide interface drawings and control integration options.
7. What certifications does the system meet?
Our manufacturing facility is ISO9001, ISO14000, OHSAS18001 certified. Specific product certifications (e.g., CE, ASME, GMP) can be provided upon request for an additional fee and lead time. Please communicate your regulatory requirements early so we can plan accordingly.
8. How do I request a quotation or technical proposal?
Please contact our sales team with details about your feed composition, desired capacity, concentration target, and utility availability. We will prepare a customized proposal including process flow diagram, technical specifications, and pricing. We also welcome trial tests using your actual sample at our facility or via a mobile pilot unit.
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