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Help CenterFully Automatic Skid Mounted Caustic Soda Flake Unit With Energy Saving Feature
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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. proudly presents our Fully Automatic Skid Mounted Caustic Soda Flake Unit with Energy Saving Feature – a compact, efficient, and reliable solution for converting liquid caustic soda into high-quality flakes. Designed with over a decade of manufacturing expertise, this unit integrates advanced heat recovery technology to significantly reduce operational costs. The skid-mounted design allows for quick installation and minimal footprint, making it ideal for both small-scale and industrial production. Whether you are expanding your existing line or starting a new project, this unit delivers consistent output with minimal maintenance.
Key Features & Technical Specifications
Fully Automatic Operation: PLC-controlled system with touch screen interface ensures precise temperature, feeding, and packaging control. Minimal human intervention required.
Energy Saving Design: Patented heat recovery system reuses waste heat from the cooling process, reducing steam consumption by up to 30% compared to conventional units.
Skid Mounted Structure: All components (evaporator, cooling drum, flaking unit, and control panel) are pre-assembled on a single skid. Simple plug-and-play installation – just connect utilities and start production.
High Flake Quality: Uniform flake thickness from 0.5mm to 2mm, with adjustable cooling speed. Low dust content and high purity.
Robust Construction: Main contact parts made of 304/316L stainless steel for corrosion resistance. Suitable for processing both membrane cell and diaphragm cell caustic soda.
Compliance & Safety: Equipped with emergency stop, over-temperature alarm, and pressure relief valves. Meets international safety standards.
| Parameter | Value |
| Model | ZLN-CSF-XXX (customizable) |
| Capacity | 1 – 10 TPD (tons per day) |
| Input Liquid NaOH Concentration | 30% – 50% |
| Final Flake Purity | ≥ 96% (adjustable) |
| Power Consumption | ~0.6 kWh per kg of flake |
| Cooling Method | Water cooled (closed loop, with heat recovery) |
| Overall Dimensions (L×W×H) | Varies by capacity, typically 6m × 2.5m × 3.5m |
| Weight | Approx. 4 – 12 tons |
Customer Benefits:
Lower energy bills – the heat recovery system can save thousands of dollars annually.
Fast ROI – typical payback period of 12–18 months depending on local energy costs.
Space saving – skid mounting reduces required floor area by 40% compared to traditional separate units.
Easy operation – training takes only 2–3 days for one operator.
Low maintenance – simplified design with fewer moving parts.
Why Choose ZLN? Tianjin ZhuoLiNeng Technology Co., Ltd. is a dedicated manufacturer with certified production facilities. We have supplied caustic soda flaking units to over 30 countries across North America, South America, Europe, Africa, and Asia. Our engineering team has more than 15 years of experience in chemical machinery design. Every unit undergoes rigorous factory testing before shipment. We provide comprehensive after-sales support, including remote troubleshooting and on-site commissioning. With a strong track record of reliable performance and customer satisfaction, ZLN is your trusted partner in alkali processing.
Common Questions (FAQ)
Q1: What is the minimum order quantity for the skid mounted unit?
A: Our standard MOQ is one unit. We can customize capacity according to your production needs.
Q2: Can the unit handle raw materials from diaphragm cell process?
A: Yes, the unit is designed to process both membrane cell and diaphragm cell caustic soda liquor. Additional filtration can be added if required.
Q3: How long does installation take?
A: Typically, installation and commissioning take 7–14 days with our engineer on site. The skid design minimizes on-site work.
Q4: What utilities are needed?
A: The unit requires electricity (380V/50Hz, 3-phase), cooling water (closed loop), and steam or hot oil (for concentration). We can adjust for different voltage/frequency.
Q5: Do you provide spare parts?
A: Yes, we offer a recommended spare parts list with each unit. Commonly replaced parts are kept in stock for quick dispatch.
Q6: What is the lifespan of the cooling drum?
A: With proper maintenance, the stainless steel cooling drum typically lasts 5–8 years. We use high-quality alloy to resist caustic corrosion.
Q7: Can the flake thickness be adjusted?
A: Yes, the thickness can be adjusted between 0.5mm and 2mm by changing the drum speed and gap settings. This allows you to meet customer specifications.
Q8: What certification does the unit have?
A: Our manufacturing facility is certified. Individual units can be certified to CE, ATEX, or other standards upon request. Please contact us for specific requirements.
Contact Tianjin ZhuoLiNeng Technology today for a customized proposal. Our team is ready to help you optimize your caustic soda flake production with reliable, energy-saving equipment.
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