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Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. – your reliable partner in chemical processing equipment. As a professional manufacturer with certification, we present our Less Investment Salt Caustic Soda Flake System with Fully Automatic Control. This system is designed to deliver high-quality caustic soda flakes at a significantly lower capital cost while maintaining full automation. It integrates advanced PLC and HMI touch-screen control, ensuring precise temperature, concentration, and feed rate management, which reduces manual labor and improves product consistency. Whether you are expanding your chemical production line or starting a new project, this system offers an affordable yet robust solution.
Product Overview
The Salt Caustic Soda Flake System is engineered to convert brine or salt solution into caustic soda flakes through an electrolysis and evaporation process, or through a direct flaking process using molten caustic soda. The fully automatic control system monitors key parameters in real time, ensuring stable operation and minimal human intervention. With a compact footprint and modular design, it is ideal for small to medium-scale production lines. The system can be customized to meet your specific capacity and raw material requirements.
Key Features & Technical Specifications
Low Investment Cost: Optimized design reduces initial capital expenditure without sacrificing performance.
Fully Automatic PLC Control: Touchscreen interface allows easy operation, real-time data logging, and alarm management.
High Efficiency Evaporator & Flaker: Energy-saving design reduces power consumption by up to 15% compared to conventional systems.
Stainless Steel Construction: 316L grade ensures corrosion resistance in harsh chemical environments.
Flexible Capacity: Available from 500 kg/day to 5000 kg/day, upgradeable upon request.
User-friendly Maintenance: Easy access to key components, with spare parts readily available.
Compliance & Safety: Built with emergency stop, over-temperature protection, and leak detection systems.
| Parameter | Value |
|---|---|
| Production Capacity | 500 kg/day – 5000 kg/day |
| Power Supply | 380V/50Hz (customizable) |
| Total Power | 15 kW – 45 kW |
| Control System | PLC + HMI Touch Screen |
| Material of Construction | 316L Stainless Steel |
| Operation Mode | Continuous / Batch |
| Flake Thickness | 0.5 – 2.0 mm (adjustable) |
Detailed Advantages for Your Business
Cost-Effective: Lower initial investment compared to similar systems, with fast payback period. The energy-efficient design reduces operational costs.
Labor Saving: Fully automatic control requires only one operator per shift, minimizing labor expenses.
Product Quality: Consistent flake size and high purity (≥99% NaOH) due to precise control of crystallization and drying.
Scalability: Modular design allows easy expansion as your production needs grow.
Global Shipping: Shipped from Tianjin port with professional packing and logistics support.
Technical Support: Our team provides online guidance and on-site installation service (available upon request).
Trust & Reliability
With over 10 years of manufacturing experience, Tianjin ZhuoLiNeng Technology Co., Ltd. has supplied chemical equipment to clients in North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and domestic markets. Our certification ensures strict quality control throughout production. We have successfully delivered more than 200 sets of caustic soda flake systems worldwide, with 98% customer satisfaction. Our factory in Tianjin, China, equipped with advanced CNC machines and testing facilities, guarantees fast delivery and consistent quality. Choose ZLN for a reliable, low-investment solution that grows with your business. Contact us today for a customized quote!
Frequently Asked Questions (FAQ)
Q: What is the typical production capacity of this system?
A: Our standard models range from 500 kg/day to 5000 kg/day. Custom capacities are available upon request.Q: Is the system easy to operate for non-experienced workers?
A: Yes. The fully automatic PLC system with touch-screen interface provides step-by-step guidance and alarm alerts, making it user-friendly even for beginners.Q: What raw materials can be used?
A: The system is designed to process brine (salt solution) or molten caustic soda. For best results, we recommend using industrial-grade salt (NaCl) or caustic soda solution with concentration ≥30%.Q: How long does it take to install and commission?
A: Installation typically takes 3–5 days with our on-site engineer guidance. We also offer remote commissioning via video call.Q: Do you provide spare parts and after-sales service?
A: Yes, we stock common spare parts and offer a 12-month warranty. Technical support is available via phone, email, or video conference.Q: What is the power consumption of the system?
A: Power consumption varies by capacity; for a 1000 kg/day system, it is approximately 20 kW. Our design is energy-optimized compared to traditional systems.Q: Can the system handle different types of flake thickness?
A: Yes. The flaker roller speed and cooling temperature can be adjusted to produce flakes from 0.5mm to 2.0mm thickness.Q: Is the system compliant with international safety standards?
A: Our equipment follows basic safety guidelines with emergency stops, over-temperature protection, and leak detection. It can be adapted to meet local regulations if required.
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