Compact MVR Evaporation Unit, 50-2000L/H Adjustable, Touch Screen PLC
Product Spotlights
Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a professional manufacturer with over a decade of expertise in environmental equipment – proudly presents our Compact MVR Evaporation Unit with adjustable capacity from 50 to 2000 L/H and a modern Touch Screen PLC control system. This advanced evaporation solution is designed to significantly reduce energy consumption by reusing vapor compression heat, making it ideal for industries requiring efficient water treatment or concentration processes. With a factory size of 10,000-30,000 square meters and annual export value exceeding US$10 million, we deliver reliable, turnkey systems to global markets including North America, Europe, Southeast Asia, and more.
Key Features & Technical Specifications
- Compact & Space-Saving Design: The unit integrates main components into a small footprint, saving valuable floor space in your facility.
- Adjustable Capacity (50-2000 L/H): Suitable for small to medium-scale processing; simply set the desired evaporation rate via the touch screen.
- Touch Screen PLC Control: Intuitive human-machine interface with real-time monitoring, data logging, and automatic fault diagnosis. User-friendly for operators of all skill levels.
- Energy Efficient MVR Technology: Mechanical vapor recompression reduces steam consumption by up to 70% compared to traditional single-effect evaporators – lower operating costs.
- Low Temperature Operation: Operates at mild temperatures (typically 60-90°C), minimizing product degradation for heat-sensitive liquids.
- Robust Construction: Main body in stainless steel (304/316L) for corrosion resistance and longevity; other materials available upon request.
- Modular & Customizable Options: Choose from different heat exchanger types, automation levels, and auxiliary equipment to match your specific process.
- Easy Maintenance: Accessible design with clean-in-place (CIP) capability reduces downtime.
| Parameter | Details |
|---|---|
| Evaporation Capacity | 50 – 2000 L/H (continuously adjustable within range) |
| Power Supply | 380V/50Hz (other voltages available) |
| Compressor Type | Centrifugal or Roots blower (based on capacity) |
| Steam Consumption | Minimal (only for startup and compensation) |
| Material of Construction | SS304 / SS316L / Duplex (customizable) |
| Control System | Siemens / Mitsubishi PLC + 10-inch Touch Screen |
| Noise Level | ≤75 dB(A) enclosure optional |
Benefits for Your Operations
- Redefine Energy Efficiency: The MVR cycle captures latent heat from vapor, drastically cutting fossil fuel usage and CO₂ emissions – aligned with green manufacturing goals.
- Consistent Output Quality: Precise PLC control ensures stable evaporation rates; suitable for concentration of pharmaceuticals, fruit juices, brine, and industrial effluents.
- Minimal Operator Intervention: Automated start-up, shut-down, and alarm management allow one operator to oversee multiple units.
- Flexible Integration: Compact skid design can be easily integrated into existing production lines or used as a standalone unit.
- Reduced Downtime: Removable heat exchanger plates and simple cleaning protocol keep maintenance quick.
Trusted Manufacturer – Your Partner in Evaporation
Since 2015, Qingdao Conqinphi Environmental Technology Group has grown into a 201-300 employee enterprise with a factory area spanning 10,000-30,000 m². Our annual export value of US$10-50 million is proof of global customer satisfaction. We hold multiple certifications including ISO9001, ISO14000, and OHSAS18001, demonstrating our commitment to quality, environment, and occupational health. Our equipment serves clients across North America, South America, Eastern Europe, Africa, Oceania, the Middle East, and Asia. Every Compact MVR Evaporation Unit is thoroughly tested before shipment from Qingdao Port. We offer one-year warranty, spare parts support, and optional remote monitoring. Contact our team today for a customized proposal tailored to your feed characteristics and capacity requirements – we are ready to help you achieve cost-effective concentration or wastewater reduction.
Frequently Asked Questions (FAQs)
-
Q: What is the typical payback period for an MVR unit compared to steam-based evaporators?
A: Depending on local energy prices and operating hours, many clients see payback within 1-2 years due to up to 70% reduction in steam consumption. We can provide a free energy analysis based on your data. -
Q: Can this unit handle liquids with high viscosity or suspended solids?
A: Our design can accommodate moderate solids and viscosity. For challenging applications, we offer customized heat exchanger geometries and optional pre-filtration. Please provide a sample analysis for a feasibility recommendation. -
Q: What is the required factory floor space for the 2000 L/H model?
A: The footprint is approximately 3m x 2m x 2.5m (L x W x H), but varies slightly with options. A detailed layout drawing is provided with the quotation. -
Q: Does the touch screen PLC support remote monitoring and data export?
A: Yes, standard models include Ethernet port for SCADA integration and USB for data export. Remote access via modem can be added as an option. -
Q: What kind of after-sales technical support do you offer?
A: We provide online troubleshooting, spare parts supply, and optional on-site commissioning. Our factory in Qingdao offers training courses for your maintenance team. -
Q: How long does the compressor typically last? Is it oil-free?
A: Our compressors are industrial-grade with a lifespan of over 5 years under normal operation. Oil-lubricated units require periodic oil changes; oil-free versions are available for sanitary applications. -
Q: Can the capacity be precisely controlled at a fixed setpoint (e.g., 500 L/H)?
A: Absolutely. The variable frequency drive (VFD) on the compressor together with the control valve allows stable operation at any setpoint within the range. Accuracy is within ±3%. -
Q: Is the unit pre-assembled and tested before delivery?
A: Yes, each unit undergoes factory acceptance test (FAT) in our workshop. We test with water to ensure all parameters meet specifications. A test report is supplied.
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